Sausage Foil Pack makes an easy weeknight meal. Load the foil pack with veggies, sausage and simple seasoning for a flavorful meal idea.

Sausage and veggie in a foil pack on a plate
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Sausage potato foil packets make the best meal. They taste amazing and you can toss them on the grill or bake them in the oven. All it takes is a few simple ingredients to make this sausage and veggie a delicious meal idea.

We love making foil packet recipes because clean-up is a breeze. Everyone can create their own dinner and seal it in heavy-duty foil. This family favorite meal is loaded with flavorful and the busy weeknight meal idea.

Why We Love This Recipe

This recipe is a complete meal idea, but feel free to add a side of garlic bread. I love the way the grill cooks this foil packet dinner. Because of how quick and easy it is and the smoky flavor.

You may also love this Sausage and Peppers Foil Pack or Grilled Smoked Sausage Recipe.

Ingredients 

Baby potatoes, sausage, green beans, garlic, paprika, Italian seasoning, onion powder, salt, pepper, butter
  • Baby Potatoes (cut in half) 
  • Kielbasa Sausage (12-14 ounces) 
  • Fresh Green Beans (trimmed) 
  • Minced Garlic 
  • Paprika 
  • Italian Seasoning 
  • Onion Powder 
  • Salt 
  • Black Pepper 
  • Butter 

Scroll to the bottom of the post to see the full recipe.

Sausage Foil Pack Variations

  • Sausage – Feel free to use different types of sausage to make this recipe. You can use smoked sausage, chicken sausage, or turkey sausage.
  • Potatoes – Baby potatoes work great in this recipe. But you can also make it with Yukon Gold Potatoes or baby red potatoes.
  • Other Vegetables – Feel free to add in other types of vegetables in this foil pack. Bell peppers, corn on the cob, or chopped broccoli.
  • Seasoning Blend – We used simple seasoning in this recipe. Salt and pepper is a great start but you can also add in garlic powder, sprinkle fresh parsley and more.

How to Make Sausage Foil Pack

  • Step 1 – Heat Grill – Preheat the grill over medium high heat (approximately 450 degrees F).
  • Step 2 – Prepare Sheet of Foil – Cut 4 large sheets of heavy duty aluminum foil into approximately 12X12 inches. Then spray the foil into non-stick cooking spray or olive oil.
Combining the ingredients in a large bowl

Step 3 – Add Ingredients – Add all the ingredients except for the butter to a large bowl. Then stir to thoroughly coat the ingredients with the seasoning mixture. 

Dividing the ingredients in pieces of foil

Step 4 – Divide Mixture – Evenly divide the mixture into the center of each piece of foil. Then top each one with 1 tablespoon of butter. Then fold up the edges of the foil around the food to seal the foil.

  • Step 5 – Grill – Place the foil packets on the grill over direct heat.  Grill for 15-20 minutes (flipping halfway through the cook time) until the potatoes are fork tender. Cooking time may vary as it cook take up to 30-35 minutes to cook.
  • Step 6 – Serve – Serve immediately while warm and enjoy.

Recipe Tips

  • Prepare Ingredients – Prepare the ingredients by slicing them about the same size. We like to slice the sausage in about 1-inch pieces.
  • Foil Sheets – Prepare the foil sheets by spraying with cooking spray. This prevents the sausage and vegetables from sticking to the foil.
  • Combining the Ingredients – Combine the ingredients with the seasoning until fully coated.
  • Divide Mixture – If everyone is adding the same ingredients to the foil pack. Evenly divide them into the prepared sheets of foil.
  • Opening Foil Pack – When the ingredients have finished grilling, carefully open foil pack. The foil packs release a lot of steam that will be hot as you are opening foil packs.
  • Grilling Packets – When grilling the foil pack you will flip them half way through to ensure that everything cooks.
  • Aluminum Foil – We recommend using heavy duty aluminum foil when making sausage foil pack dinners. The grill is so hot that you don’t want your foil to burn through or tear.
Sausage and veggie in a foil pack on a plate

How to Bake Sausage Foil Pack

We love that you can make these sausage Foil Packs on the grill or in the oven. After preparing the sausage foil packets with the ingredients, fold and place on baking sheet pan.

  • Bake these packets for 25-30 minutes at 400 degrees Fahrenheit.
  • We recommend flipping the packet half way through cooking time.
  • Cook until the sausage is crisp-tender and the vegetables are fork tender.
  • Serve with your favorite sides for a delicious indoor meal idea.

How to Store Leftovers

Refrigerate the leftovers in an airtight container for up to 5 days. This recipe is great to meal prep with for the week. Divide the mixture into individual containers for a great lunch.

Sausage and veggie in a foil pack on a plate

More Easy Foil Pack Recipes

We love to hear from you. If you make this sausage foil pack recipe, please leave us a comment or a star review.

Sausage Foil Pack

5 from 1 vote
Sausage Foil Pack makes an easy weeknight meal. Load the foil pack with veggies, sausage and simple seasoning for a flavorful meal idea.
Prep Time 15 minutes
Cook Time 15 minutes
Total Time 30 minutes
Servings 4
Cuisine American
Course Main Course
Calories 544

Ingredients

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Instructions

  • Preheat the grill over medium high heat (approximately 450 degrees F).
  • Cut 4 large pieces of heavy duty foil into approximately 12X12 inches and spray the foil into non-stick cooking spray.
  • Add all the ingredients except for the butter to a large mixing bowl and stir to thoroughly coat the ingredients with the seasoning mixture.
  • Evenly divide the mixture into the center of each piece of foil and top each one with 1 tablespoon of butter. Then fold up the edges of the foil around the food to create a closed packet.
  • Place the foil packets on the grill over direct heat.  Grill for 15-20 minutes (flipping halfway through the cook time) until the potatoes are fork tender.
  • Serve immediately while warm and enjoy!

Recipe Notes

You can also bake these packets for 20-25 minutes at 425 degrees F.  
Refrigerate the leftovers in an airtight container for up to 5 days.

Nutrition Facts

Calories 544kcal, Carbohydrates 29g, Protein 18g, Fat 40g, Saturated Fat 18g, Polyunsaturated Fat 4g, Monounsaturated Fat 16g, Trans Fat 0.5g, Cholesterol 100mg, Sodium 1262mg, Potassium 883mg, Fiber 5g, Sugar 3g, Vitamin A 789IU, Vitamin C 34mg, Calcium 81mg, Iron 3mg

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About the Author

Hi, I’m Carrie. Welcome to Grill on a Dime!

I’m on a mission to help you cook delicious meals without busting your budget. From the Best Blackstone recipes, to grilling, and easy smoker recipes, together we are going to cook real food, with easy ingredients… for real families!

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